Custom corrugated packaging
Pallet boxes
Built around your load
Made-to-measure cardboard pallet boxes for storing and shipping your products.
From open-top cartons to sleeve, cap and tray packs, we’ll help you choose the size, style and board for the way you pack and handle your goods.
You don’t need a finished specification. Tell us what you’re packing and the pallet size you use.
Choose the right starting point
Which pallet box suits your packing process?
The style is only part of the decision. Your product, packed weight and handling requirements help determine the final specification.
Sleeve, cap and tray
Separate components let you build the pack around your goods. Talk to us about your product, loading method and the components you need.
0200 open-top carton
A carton with bottom flaps and no top flaps. Configure an 0200 in the Builder, or ask us to help check the specification and any separate lid requirement.
0201 standard carton
A carton with top and bottom flaps. Use the Builder for available sizes and board options, or speak to us about a more demanding packing requirement.
Octabin
An eight-sided format for bulk or loose-fill products. Tell us about the contents and how they will be filled, stored and emptied so we can discuss a suitable specification.
Photos illustrate packaging styles. We’ll confirm the components included in your quote; a pictured pallet is not a statement that a wooden pallet is supplied.
Know your carton specification?
Configure your carton with the Quick Box Builder
For an 0200 open-top carton or 0201 standard carton, enter your dimensions and choose from the available options to see your price and order online.
The Builder configures the cardboard carton, not a complete pallet kit. For sleeve, cap and tray packs, octabins or requirements outside the available options, get in touch.
Enter your box dimensions
Check the finished pack will work with your pallet footprint. Ask us if you’re unsure which dimensions to use.
Select 0200 or 0201
Choose “0200 Open Top Carton (no top flaps)” or “0201 Standard Carton”, then select the available board and print options.
See your price and order
Enter your quantity and review your configuration. If the options don’t cover your needs, send us your requirements instead.
Get the details right before ordering
More than just a large box
Pallet footprint and fit
Share the pallet’s length and width, the space your product needs and any height restrictions. Internal box dimensions and the finished pack footprint are not the same measurement.
Contents and packed weight
Tell us what goes inside, the total packed weight and how that weight is distributed. We’ll discuss the board grade and any protection your product may need.
Handling, storage and shipping
Explain how the pack will be moved, where it will be stored and whether stacking is required. Any stacking requirement needs to be assessed for the complete pack and its conditions.
Start with what you know
Tell us about your load
A photo of your product or existing packaging can help explain the job. Share the details you have and we’ll help work through the rest.
What needs to go inside?
Product dimensions, packed weight, quantity and the pallet footprint you use.
How will it be handled?
Loading method, storage conditions, shipping route and any stacking requirements.
What else needs to work?
Print, identification or handling information, required components and your delivery deadline.
Questions about pallet boxes?
Can you make boxes to fit my pallet?
Yes, we can discuss custom dimensions for your pallet footprint. Tell us the pallet size, product dimensions and any maximum packed height. We’ll help check the relationship between the box’s internal size and its finished external footprint.
How much weight can a pallet box hold?
There is no single capacity that applies to every pallet box. It depends on the design, board, contents, support, handling and storage conditions. Share your packed weight and how the pack will be used so we can discuss the specification.
Is a wooden pallet included?
The photos show how the cardboard packaging can sit on a pallet. Please tell us which packaging components you need and whether you already have pallets. We’ll confirm exactly what is included in your quote.
Can I order my pallet box online?
You can configure 0200 and 0201 cartons through the Quick Box Builder where your specification is covered by the available options. For sleeve, cap and tray packs, octabins or other requirements, contact the team. The Builder is not an order for a complete pallet kit.
Can I check a sample first?
Board and print samples can help you compare materials and finishes. If you need to check the fit or structure of a pallet box, ask us what sample options are available for your specification.
How are the boxes delivered and how long will they take?
The cardboard packaging is supplied flat-packed for assembly. Production and delivery timing depend on the specification and quantity. Include your deadline in your enquiry and we’ll confirm timing with your quote.
Let’s work out the right pack
Tell us what you need to move
Share your product, pallet size and packing requirements. We’ll help you choose the next step.
Ready to configure a carton?
Choose an available 0200 or 0201 specification, see your price and order online.
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